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Automobile interior equipment is cast through the combination of High Pressure Type Foaming Machine and Metallic Molding Switch Unit, Material Temperature Control Unit and/or Auto Density Control Unit. A conveyor or turn table system can be added to increase the manufacturing capacity.
Stationary Casting Systems
By shifting the mixing head, Urethane can be poured into the Metallic Mold set on the Switch Unit. The mixing head can be installed in each Metallic Mold. This system can be used for variety of products and is economical because only the parts necessary for a particular manufacturing capacity need to be run.

Sample application:
Soft wheels manufacturing equipment; 6-station-stationary systems
Manufacturing tact: approximately 40 seconds/piece
Manufacturing Capacity: 650 pieces/day (8-hour-run)
Necessary Labor: 2 people
Setting space: 13m x 7m

Conveyor Casting Systems
By placing a Metallic Mold on the conveyor, the system can run continuously. The system automatically controls everything from pouring of Urethane to the opening and closing of Metallic Mold. This system is best for the mass production of a few diffrent types of products which are relatively small in size.

Sample application:
Headrest covers casting equipment; 10 station circle conveyor systems
Manufacturing tact: approximately 15 seconds/piece
Manufacturing capacity: 1700 pieces/day (8-hour-run)
Necessary Labor: 2 people
Setting space: 11m x 5m

Turn Table Casting Systems
By placing a Metallic Mold on the Turn Table, the system can run continuously. The system automatically controls everything from pouring of Urethane to the opening and closing of the Metallic Mold. This system is best for the mass production of many different types of products.

Sample application:
Automobile acoustic insulating material manufacturing equipment; 6 station circle conveyor systems
Manufacturing tact: approximately 40 seconds/piece
Manufacturing capacity: 650 pieces/day (8-hour-run)
Necessary Labor: 2 people
Setting space: 18m x 12m


The above example is only one of many possible applications. We design and customize our systems depending on our client's needs. Please feel free to contact our sales representatives for more details.